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Whisker reinforced ceramic inserts or Machining High Temperature Alloy Material

Whisker reinforced ceramic inserts or Machining High Temperature Alloy Material

15° or 45° lead angle is recommended

Suitable for turning Ni-based super alloys, Co-based super alloys

Roughing and semi-finishing machining with continuous or light interruption

Type: CNGN, RCGX, RNGN, RPGN, RPGX, SNGN

Details

–Suitable for machining nickel-based and cobalt-based superalloys and other difficult-to-machine materials.

–Metal removal rate is ten times higher than that of carbide inserts.

Application of Whisker reinforced ceramic inserts

The heat generated during high-speed cutting softens the material being cut, thereby reducing the cutting force. Since Whisker-reinforced ceramic inserts can maintain high hardness at extremely high temperatures, can be used to machine superalloys and hard materials at high speeds. Whisker-reinforced ceramic inserts is suitable for turning Ni-based super alloys, Co-based super alloys and for roughing hard castings and hardened steel.

Nickel-Based Alloys

Inconel, Hastelloy, Haynes Alloys, Rene, Udimet, Waspaloy

Weld Overlays

Stellite, Colmonoy, Inconel Weld

Hardened Steels 45 Rc+

Alloy Steels, Tool and Die Steels (H-13, D2, S7)

Stainless Steels

400 Series Stainless, 17-4 PH, 5-5 PH

Key Advantages f Whisker reinforced ceramic inserts:

* High hadness (Hv 2, 100)

Alumina substrate provides excellent oxidation resistance

Silicon carbide whisker-reinforced ceramic offers high fracture toughness

Excellent thermal shock resistance allows for machining with coolant and interrupted cutting

Cutting speeds can be increased by 8-10 times compared to carbide tools, ideal for roughing and semi-finishing.


Features of Whisker reinforced ceramic inserts

• High hardness and high fracture toughness levels

• Suitable for general turning and milling applications

• Ideal for machining Ni-based superalloys such as inconel, waspalloy, Rene

as well as hardened steels and castings at extremely high cutting speeds.

Recommended cutting conditions for Inconel, Stellite, Waspaloy, and Hastelloy alloys:

* Cutting speed (Vc) = 150-450 m/min

* Feed rate (f) = 0.1-0.2 mm/rpm

* Depth of cut (Ap) = 0.5-3 mm

* Cooling method: Dry and wet

CNT6.JPG

CNG.JPG

ISO Number

d (inch)

t (inch)

r (inch)

CNGN 120408 T6

0.500

0.187

0.031

CNGN 120412 T6

0.500

0.187

0.047

CNGN 120708 T6

0.500

0.312

0.031

CNGN 120712 T6

0.500

0.312

0.047


RCGX.JPG

RCGX ..JPG

ISO Number

d (inch)

t (inch)

RCGX 090700

0.375

0.315

RCGX 120700

0.500

0.315


RNGN.JPGRNGN..JPG

ISO Number

 d (inch)

t (inch)

RNGN 090300

0.375

0 .125

RNGN 120400

0.500

0 .187

RNGN 120700

0.500

0 .312

RNGN 190700

0.750

0 .312


RPGN.JPGRPGN..JPG

ISO Number

d (inch)

t (inch)

RPGN 120400

0.500

0.187


PRGX.JPGRPGX.JPG

ISO Number

d (inch)

t (inch)

RPGX 090700

0.375

0.312

RPGX 120700

0.500

0.312




SNGN.JPG


SNGN..JPG

ISO Number

d (inch)

t (inch)

r(inch)

SNGN 120408

0.500

0.187

0.031

SNGN 120412

0.500

0.187

0.047

SNGN 120708

0.500

0.312

0.031

SNGN 120712

0.500

0.312

0.047
















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Whisker reinforced ceramic inserts or Machining High Temperature Alloy Material
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